Ford issued a recall affecting nearly 5,000 Bronco SUVs from model years 2021 through 2025. The problem stems from misaligned drivetrain splines that wear prematurely on previously repaired units. This defect creates a rollaway risk, forcing owners back to dealerships for corrective work.
The recall targets Broncos that underwent prior repair work on their drivetrains. Misalignment during those repairs introduced the wear pattern that now threatens vehicle safety. Ford's engineering team identified the issue and determined it poses enough of a rollaway hazard to warrant a formal recall.
This marks another quality control challenge for the Bronco nameplate since its 2021 reintroduction. The SUV faced early production hiccups, and this recall suggests ongoing issues with drivetrain assembly and repair procedures. Dealers will need to realign the affected splines and likely replace worn components during the recall service.
Owners of affected Broncos should contact their Ford dealerships immediately. The recall applies specifically to vehicles that received prior drivetrain repairs, making it essential for owners to verify whether their vehicle falls under this service campaign.