Ford is recalling 548,000 Expedition full-size SUVs from the 2018 through 2024 model years due to a defective center console. The chrome plating on the console lid can chip and peel, exposing sharp metal edges that pose a laceration hazard to drivers and passengers.
This defect affects a critical interior component that occupants interact with regularly. Sharp edges from deteriorating chrome plating can cause cuts during normal use, particularly when reaching for items stored in the console or adjusting controls nearby. The problem stems from inadequate adhesion between the chrome coating and the underlying material.
The Expedition remains Ford's flagship three-row SUV, competing directly against the Chevrolet Tahoe, GMC Yukon, and Toyota Sequoia in the full-size segment. With over half a million vehicles affected, this represents a substantial recall affecting a significant portion of Expedition owners over the past seven model years.
Ford has not reported injuries related to this defect, but the safety risk warranted action. Dealers will replace the center console lids at no cost to owners. The automaker will contact affected customers to schedule service appointments.
This recall reflects ongoing quality control challenges in interior components, particularly with trim finishes and adhesive applications. Chrome plating failures have affected multiple manufacturers' vehicles, typically resulting from environmental exposure, manufacturing inconsistency, or material compatibility issues. Ford's multi-year window for this defect suggests the problem persisted across multiple production batches before identification.
Expedition owners should monitor their consoles for any signs of chipping or peeling chrome plating. Those noticing damage should contact Ford directly or visit a dealership to schedule replacement. This recall reinforces the importance of addressing interior hazards promptly, even when they may seem minor compared to structural or mechanical failures.