Ford is recalling 516,840 Broncos built between 2021 and 2026 over fire risk in the engine compartment. The recall affects nearly the entire U.S. production run of the reborn SUV since its 2021 comeback.

The automaker identified a potential defect that can cause engine fires under certain driving conditions. Ford has not disclosed the specific mechanical failure, but the scale of the recall underscores the severity of the issue. The Bronco returned to Ford's lineup in 2021 after a 25-year absence, positioning itself as a direct rival to the Jeep Wrangler and Chevrolet Blazer in the modern adventure SUV segment.

This recall arrives during a critical period for the Bronco's market performance. Ford invested heavily in reviving the nameplate, launching both two-door and four-door variants with multiple powertrain options. The recall affects both body styles and model years spanning five years of production.

Ford has not announced the remedy details, though engine compartment fires typically require hardware replacements or software updates to address electrical or fuel system vulnerabilities. Dealers will likely need to perform inspections and component replacements for affected vehicles.

The timing matters. Ford faces mounting recall costs across its entire portfolio, including previous Bronco issues and broader software glitches affecting multiple platforms. This engine fire recall represents one of the largest single-model recalls the company has issued recently.

Bronco owners will receive notification from Ford outlining repair procedures and timeline. Service appointments should be scheduled immediately once dealers receive parts and repair guidance. The company has not announced whether this defect impacts any international markets or other Ford products sharing the Bronco's platform architecture.

For buyers considering the Bronco, this recall signals quality control gaps Ford must address as it continues competing against well-established rivals. The reborn